my story

Freitag, 9. März 2012

Splendid Machine Used in South African Gold Mining

South Africa"s gold industry has been the principal focus of black economic empowerment, resulting in a changing ownership structure. With the increase in the price of gold and the worldwide economic slowdown, investment in gold has increased, with investors seeking safe haven investments. Demand for gold also increased in 2009, particularly from India and China.

Up until a few years back, South Africa was the world"s largest gold producer. China surpassed South Africa as the world’s largest producer in 2007. China continues to increase gold production and remained the leading gold-producing nation in 2009, followed by Australia, South Africa, and the United States. According to the US Geological Survey, South Africa produced 210 metric tons of gold in 2009.

South Africa is estimated, by US Geological Survey, to have 6000 metric tons of gold reserves. 95% of South Africa"s gold mines are underground operations, reaching depths of over 3.8 km. Coupled with declining grades, increased depth of mining and a slide in the gold price, costs have begun to rise, resulting in the steady fall in production. The future of the gold industry in South Africa therefore depends on increased productivity.

South Africa"s enormous gold ore reserves represent a substantial part of the world’s reserves. The main gold producing area is concentrated on the Archaean Witwatersrand Basin. The Witwatersrand basin, which has been mined for more than 100 years and has produced more than 41 000 t of gold, remains the greatest unmined source of gold in the world. Major new projects, new technology, new approaches to the organisation of work, better labour relations and some commercial innovations are starting to reshape this industry.

Unlike most other gold deposits in the world, the Witwatersrand ("Wits") is a gold placer deposit, with gold being hosted by conglomerates and grits. The Wits sedimentary basin is massive and stretches through an arc of approximately 400km across the Free State, North West and Gauteng Provinces. The gold bearing conglomerates or reefs are generally tabular with varying dips. Most of the Wits basin is covered by later stage sediments of the Ventersdorp and Karoo groups, with the Wits outcropping in Johannesburg, which started the Wits gold rush over a hundred years ago and resulted in formation of the city of Johannesburg.

South Africa does have other smaller gold producers outside of the Witwatersrand, in the form of Archaean greenstone belts. The main gold producing greenstone belts are the Barberton Greenstone Belt and the Kraaipan greenstone belt. The Barberton greenstone belt is situated in the Mpumalanga province, just north of Swaziland. The Kraaipan belt is located west of Johannesburg, near Kuruman. Other smaller belts exist in the Northern Province, but have been worked sporadically.

Gold mining machine has an important role in gold mining industry. Hongxing Machinery is a professional gold mining machine manufacturer of gold ore crusher, ore gold mining crusher and gold mill machines. In gold mining, high technology gold mining equipment, such as gold detectors, elegant modern dredges, and lightweight sluices will be needed.

Gold crusher is also used as the primary crusher for crushing gold ore in gold ore crushing industry. Jaw crusher is the most used gold mining machine for crushing ore. It can reach the crushing ratio of 4-6 and the shape of final product is even. So they are widely applied to crush high hardness, mid hardness and soft rocks and ores such as slags, construction materials, marble, etc.

Gold mobile crusher is the newly type of gold mining machine for gold crushing. Gold ore mobile crusher can eliminate the obstacles of the crushing places and circumstances, and offer the high efficient and low cost project plants for the client. To the client, gold mobile cursher is the best choice as a gold mining machine.

Mittwoch, 7. März 2012

Successful Secret of Standing Out in Small Mining

The first requirement for a successful mine operation is a market for the product, metallic or nonmetallic. The second requirement is to deliver a quality salable product to that market for payment in an amount exceeding the cost of the operation. There are a vast number of mineral products, literally from A to Z, and there are an infinite number of ways to get them out of the ground and delivered in a form acceptable at the marketplace.

One may start by looking at what a particular industry needs, such as silica for glass or cement manufacture. Low-iron silica is desperately needed for making glass, and at least one California cement company would dearly love to see a prospector walk in the front door with samples from his nearby silica claims.

Another example, also nonmetallic, is bentonite clay, the water impervious material commonly mandated to line the floors, walls, and caps of landfill disposal sites. This material, which swells when wet, is extensively used in oil drilling mud. It frequently occurs along earthquake faults and it was along the Garlock Fault in Kern County that Joe Mathewson, a Los Angeles area resident, searched for the commodity in the 1980s. He found a suitable deposit on land next to Red Rock Canyon State Park east of Mojave. The swelling-type calcium clay was tested by independent laboratories and was determined to meet the low permeability specifications for landfill use.

Mathewson purchased the land, which had been actively mined during its pre-WWII years as the source of Old Dutch Cleanser kitchen and bath scrubbing powder. Over 120,000 tons of white, high-quality had been mined underground. It occurs as a layer over the pumicite, in places very close to the surface. The exposed edge of the clay overlooks Last Chance Canyon for thousands of feet. The layered beds in this portion of the Ricardo Formation dip twenty degrees northeast and plunge beneath Highway 14 to the north.

Mathewson had the pumicite tested for a variety of uses, such as an abrasive, a filler product, a pesticide carrier, and as a Portland cement additive. Investigations performed at the Mineral Research Laboratory, with the assistance of the Materials Testing Laboratory at California State Polytechnic University at Pomona, showed an increase in concrete strength using pumicite, but at an unacceptable cost.

Applications for a conditional use and operating permit for surface mining were submitted to Kern County and State of California officials in 1988 and after several revisions were approved in 1989. The Kern County Department of Planning and Development Services issued a Conditional Use Permit containing 46 major conditions required before, during, and after operating on the property. For several years truckload shipments were sent to an eastern market, but interest was weak. Meanwhile, the owner, determined to avoid capital expenses for equipment, located a contractor who would perform the necessary stripping and reclamation operations as needed, and truck the raw product to a distant mill for fine grinding. Removed overburden had to be carefully spread to conform to the existing topography and ground surface characteristics. In order to meet landfill specifications another contractor was hired to dry, crush, and vibrating screen by way of hammer crusher the on-site using a portable plant.

An Interesting Story of Gold Searching in Alaska

On those seldom-seen days in this region when the sun comes out, the inside passage of Alaska displays rare vistas that have been obscured by fog for weeks. Rainfall reaches 200 inches in some years. Sunny days thus would prompt me to lock the doors to the Alaska Territorial Assay Office and to venture alone into the far wilderness in my boat at high speed in my life-long search for gold.

Earlier years had been spent preparing for the quest, studying and working at the assaying, mining, and metallurgy of the precious metal in well-known mines and colleges of the American West. Alaska"s frontier became the forge which shaped my skills and individuality. The challenge to produce something useful to society from untouched regions went hand in hand with a concern for the undefended vastness and the impact mining activity might have on its grandeur.

My boat trip led from Ketchikan to all the land I could quickly reach by water. The arc of blue sky above me, the green adorning the land around me, the silvery darkness of the sea split by the arrow of the boat"s white wake, lured me far from my home port. The forests I reached had no human footprints or memory of them. Deer and black bear roamed these woods. The gray wolf was present but seldom seen. Sounds were of wind whistling through tall treetops, of water rushing to reach the sea, of the loon"s cry from its watery home, and of waves lapping against rocky beaches.

My only companion on these journeys was Duke, a Mackenzie husky of unfettered eagerness. With the boat beached or anchored nearby, Duke and I examined the exposed geology and rock along the shoreline. Inland exploration was hampered by the thick carpet of muskeg covering everything, including rock outcrops. The muskeg was a dense tangle of roots, vines, plants, bushes, leaves, and evergreen needles.

The banner year, the year of my find, was one of gradual, step-by-step success. The first indication was a pathfinder to gold rather than the mineral itself. I found pieces and chunks of white quartz on one bank of a river flowing into the salt water. Little vugs crushed by sand maker in the whiteness had a story to tell of former occupants long oxidized out of existence, departed metallic compounds often found with gold.

A mile into the Sitka spruce rain forest from the river, through devil" s club thorny growth and fallen five-foot-thick rotting trees, I found pieces of native gold lying on the rock shelf beside a log-cluttered stream. The loose nuggets and flakes and jaw crusher had washed down from the hillside or from upstream. Pieces of accompanying white quartz identical to those along the river let me know a vein existed someplace between the two waterways.

Dienstag, 6. März 2012

Magic Code of Manufacturing Process of Diamond

The diamond is an extremely rare mineral composed of pure carbon. It is well known for its extreme hardness, brilliance, and thermal and electrical characteristics. Natural diamond has been discovered in approximately 35 different countries. Because of their beauty and physical characteristics, diamonds have been regarded as symbols of love, beauty and eternity. The following countries produce industrial grade diamonds: Australia, Botswana, Brazil, China, Congo, Russia and South Africa.

Because it is the hardest substance known, diamond will cut through any material. The principal use of diamonds is in jewellery with the market increasing over 250% over the past 15 years. However, not all diamonds are of gem quality, in fact most diamond deposits contain a varying proportion of industrial and gem quality stones.

Diamond crushing begins with the communition of extracted ore in preparation for further activities to achieve ore values. Crushing operations are designed to produce uniform size particles by crushing, grinding, and wet or dry classification. The capital investment and operation costs of milling equipment are high. For this reason, it is important for us to choose the suitable crushing equipment. Factors that decide the choosing of crushing machine include the value concentration of the ore, its mineralogy, hardness, and moisture content.

Crushing is a multi-staged process and may use dry or wet ore feed. Typically, primary crushing take place at the mine site. Primary crushing is accomplished by using jaw crusher or cone type crushers. Primary crushing yields chunks of ore ranging in size from 6 to 10 inches. Oversize material is passed through additional crushers and classifying equipment to achieve the desired particle size. The ore is then crushed and sized at a secondary milling facility.

Four have been killed so far and more than 54 injured in violence related to the strike at the operation, northwest of Johannesburg. Police dispersed miners gathering to protest last week by firing on crowds with rubber bullets. Shops were looted and roads blocked with burning tires. Impala will re-employ the dismissed workers under their former terms and conditions if they apply by 29 February, the company said. The workers won’t be paid for the days on which they were on strike, it added.

Hongxing Machinery, as a leading manufacturer of mining equipment, can provide you with high quality and low price stone crushing machine, powder grinding machine, and stone making machine and ore beneficiation equipment. As a professional manufacturer, our products have been exported to more than one hundred countries and were quite popular with them. If you have any needs about this, please let we know. We are looking forward to your cooperation.

Application and Crushing Process of Chromite Ore

South Africa, Kazakhstan and Turkey are the world’s largest producers of chromite ore. While many minerals contain chromium, it is the only commercial ore mineral. It has several industrial end uses, primarily based on its Cr: Fe content. High chromium ores are used for producing ferro-chromium for metallurgical applications such as stainless steel (the most important application by volume (85%) and special uses (superalloys, special steels, plating). High iron chromitites are being used for the production of low quality ferro chromium, foundry sands, chromium salts (used in the leather tanning industry, as a pigment and in chromium plating) and refractory purposes.

The crushing process begins with the communition of extracted ore in preparation for further activities to achieve ore values. Crushing operations are designed to produce uniform size particles by crushing, grinding, and wet or dry classification. The capital investment and operation costs of milling equipment are high. For this reason, it is important for us to choose the suitable crushing equipment. Factors that decide the choosing of crushing machine include the value concentration of the ore, its mineralogy, hardness, and moisture content.

Crushing is a multi-staged process and may use dry or wet ore feed. Typically, primary crushing take place at the mine site. Primary crushing is accomplished by using jaw crusher or cone crusher. Primary crushing yields chunks of ore ranging in size from 6 to 10 inches. Oversize material is passed through additional crushers and classifing equipment to achieve the desired particle size. The ore is then crushed and sized at a secondary milling facility. Secondary milling (comminution) further reduces particle size and prepares the ore for beneficiation processes that require finely ground ore feed. The product gold from this additional crushing is usually less than 1 inch (1/2 to 3/4 inches). Secondary crushing, if necessary and economical, is accomplished by using standard cone type or impact type crusher.

Subsequent fine grinding further reduces the ore particles to the consistency of fine powder (325 mesh, 0.0017 inches, and 0.44 microns). The choice of grinding circuit is based on the density and hardness of the ore to be ground. Ball grinder was used as ore grinding mill. Vibrating gold feeder is used to feed ore evenly to crushing and grinding machine. Vibrating gold screen is the screening machine. It screens out the appropriate chromite ore particles, these particles enter into ball grinder for grinding.

As the professional manufacturer of complete sets of mining machinery in mining industry, SBM is always doing the best in products and service.

Development and Recycling of Tilt-up Concrete

Simplicity is the key to tilt-up concrete construction. Panels are cast as near to their final position as possible-the most convenient casting base is most often the concrete floor slab of the building. Wood or steel edge forms are prepared and positioned on the casting base. Reinforcing steel, vapor seal, insulation, door and window frames, electric conduit, and outlet boxes are then positioned. Wall panels are cast on the horizontal base, cured, tilted into a vertical position and moved into place with a mobile crane.

It is believed to have been developed in the early 1900s. Records indicate that Robert Aiken, an Illinois contractor, used tilt-up methods to build retaining walls and buildings in the Midwest before 1910. However, tilt-up construction did not increase significantly until after World War Two when contractors recognized that it provides a quick, efficient method of meeting the demand for buildings despite a shortage of labor and materials.

This kind of concrete material is an economically viable method for building individually designed reinforced concrete structures. The process requires few forms and makes efficient use of modern mechanical equipment like impact crusher. Ready mixed concrete for tilt-up is locally available and special labor skills are not required. Panels are formed and cast on the jobsite, and can be quickly tilted, lifted, set in place, and braced with the aid of high capacity mobile cranes.

This process readily lends itself to mass production-panel lengths and heights are easily changed and adapted to meet any individually designed building. It also can be colored, textured, and shaped to meet almost any architectural demand using techniques such as paint, brick facing, curved surfaces, and exposed aggregate.

Tilt-up construction is most frequently used for one-story commercial buildings such as warehouses or office buildings, though two, three and four-story office buildings are becoming commonplace. Condominiums and hotels as tall as ten stories have been constructed with tilt-up concrete. However, it is no longer limited to use in industrial and commercial buildings. In 1993, tilt-up concrete panels were used to construct trickling filter tanks using sand maker at a wastewater treatment plant.

Concrete pavements are made by mixing cement with water, sand, and "virgin aggregates" obtained from rock quarries located in the proximity of the construction site. In Indiana most of these aggregates are quarried limestone.

If you are going to pave, you may have to remove the old concrete and break it into pieces anyway, so recycling makes sense. The researchers are testing concrete mixtures that contain varying percentages of recycled concrete. They also are developing cost-analysis software that will enable the state and construction contractors to estimate how much they could save by using recycled concrete. Crushing old concrete pavements into aggregate that can be recycled in new concrete can potentially reduce materials costs by 10 percent to 20 percent, depending on whether any quarries are located near construction sites.

Manufactured Sand Production Technology Developed

In recent years, with the rapid construction development home and abroad, huge demand for construction sand sharply rise, but the amount of natural sand collected has been unable to satisfy the amount of sand required for the construction development.

Sand prices began to rise year after year, due to the lack of natural sand. In order to deal with the problem that the shortage of the construction sand between production and consumption, then manufactured sand was produced. Manufactured sand is also called artificial sand, which was produced by crush the cobble stone or other stone into sand by sand manufacturing machine in sand production line.

As the basic materials of concrete, cement mortar of architectural sand, Successful application of artificial sand is an indisputable fact that a large number of engineering practices (including the Three Gorges Project) has demonstrated the possibility and necessity of using sand. The sand manufacturing line consists by vibrating feeding machine, jaw type crusher, screening machine and belt conveying equipment and other mining equipment. According to different process requirements, various types of mining equipment can be combined to meet the technological requirements of different customers.

Firstly, the stone was broken by primary crushing machine such as jaw crusher, impact crusher, then, the coarse sand grain was transported to secondly crusher such as cone type crusher for further crush. Then the broken small stone can be screened out the two major sands via screening machine, one kind can be transported to sand manufacturing machine, the other will be crushed again. The small stone will be made into manufactured sand by sand producing machine, after washing by sand washing device(optional), the final artificial sand was made.

Core equipment for manufactured sand production line is sand manufacturing machine such as vsi crusher, vsi5x crusher etc. There are three generations of this kind of machines produced by our company and each generation has a superior performance and better economic benefits than its previous one. Now most of the manufactured sand are medium, coarse sand, the fineness modulus is of 2.6-3.6 in turbid, particle size distribution even and adjustable, with a certain amount of powder, rough surface, sharp edges.

High strength pumping concrete made by manufactured sand will not block the pump in the process of pumping. The concrete of right use of manufactured sand has large density, impermeability, good freezing-resisting property, other physical properties and long-term durability can use to meet the design requirement too. Manufactured sand is particularly suitable for the preparation of high strength concrete, high-performance concrete and pumping concrete.

Recycle and Replacement of Concrete Waste Products

In the last decade, construction industry has been conducted research on the utilization of waste products in concrete. Some of waste products are fly ash, rice husk, saw dust, and discarded tires, plastic, glass rock, steel slugs, stone dust and ceramic. Each waste product has its specific effect on properties of fresh and hard concrete. The use of waste products in concrete not only makes it economical but also solves some of the disposal problems. The crushed rock flour can be used to replace the natural sand in concrete. The use of crushed ceramic aggregate can be used to produce lightweight concrete, without affecting strength. The stone dust can be used as alternative material in place of sand in concrete based on grain size data. Sand can replace by rock flour up to 40% without affecting strength and workability. The sand can be replaced fully with rock flour. However a slight loss in workability has been noticed with increase in replacement of san by rock flour. Sand can be replaced fully by rock flour without much loss of workability.

Nearly 20% of rock is converted into rock flour while crushing rock into aggregate at stone breaking plants. In ceramic insulator industry, there is a mass failure of about 30 to 50% of the total production due to improper mixing of raw materials, excess water, improper drying and too much of heating. No work has been reported using stone dust and ceramic scrap together in concrete so far. Hence the present work has been planned to evaluate suitability of these waste materials in concrete production.

The quantities of the constituents of the concrete were obtained from the Indian Standard Mix Design method. The variation of strength of hardened concrete using stone dust as fine aggregate and ceramic scrap as partial / full replacement is studied by casting cubes, cylinders and prisms. The concrete was prepared in the laboratory using mixer and jaw crusher. The cement, fine aggregate and coarse aggregate were first mixed in dry state to obtain uniform color and calculated amount of water obtained from workability test was added and the whole concrete was mixed for five minutes in wet state. Meanwhile the moulds are screwed tightly to avoid leakage; Oil was applied on inner surface of the moulds. The concrete after mixing using the hammer crusher was poured into moulds in three layers by poking with a tamping rod. The cast specimens were removed from moulds after 24 hours and the specimens were immersed in a clean water tank. After curing the specimens for a period of 28 days, the specimens were removed from the water tank and allowed to dry under shade.

Freitag, 2. März 2012

Quality Management Benefit Product Competitiveness

As the important part of the production process of HPC220 hydraulic cone type crusher manufactured by Hongxing Machinery, quality supervision is also the significant content of quality management. This machine is widely applied in cement making industry, building, sand making, metallurgical industry, etc. It is suitable for both metallic minerals and non-metallic minerals, such as iron ore, nonferrous metal ore, granite, limestone, quartzite, sandstone, pebble, etc. Illustration of How CS Series Crusher crush through a horizontal axle and a pair of bevel gear, the motor drives the eccentric sleeve to revolve. The revolution of the eccentric sleeve makes the mantle move towards to the bowl liner from time to time. In this way, the ores and rocks will be pressed and finally crushed. At present, the quality supervisors has taken part in the whole monitor of the production process, containing machine processing, assembly, welding and other aspects.They can summarize and feedback the problems timely to ensure to meet the customers" demands faster and better.

When referring to the significance of the job, our quality supervisor has his own attitude: creating perfect quality is always our unremitting pursuit, and the arrangement of the quality supervisor is aimed at prompting the process. "To tell the truth, the pressure is really great when you are in this position. Although I have engaged in related work for many years, the supervisor is required to control the whole process, and be good at discovering problems so as to summarize and improvement. So constant learning is a must." Reportedly, in addition to the selection by the internal layers, the quality supervisor has got systematic training about law, producing procedure, and relative rules. Fortunately there is good documentation of financial outcomes at healthcare sites which use various quality improvement approaches. What is more, our company specially appoints Engineer the senior technician to take guidance of the supervision process. In addition, our quality supervisors will summarize and analyze the problems found at the producing scene , and then carry out special training for the counterpart staff in related area. As for the achievements of the quality supervisor, our company will conduct regular assessment according to the production and the feedback of the customers. Good continuous quality improvement programs improve the bottom line. Another measure of patient satisfaction relates to personal care. Hospitals with higher nurse to bed ratios show generally improved patent care and attention.

The quality supervisor has shown us all the record of supervising producing cone crusher, and only the assembly process, there are more than 20 process supervision records including cleaning, installation of sealing ring, spindle assembly, installed oil seals and so on. According to the introduction, each test data will be collected and sorted, and recorded in the corresponding database of HPC220 cone crusher.

Hydraulic Separator is in wide Application

Conventional hindered-bed separators are used extensively for classification and gravity concentration of minerals such as ore, coal, and titanium-bearing beach sands. The process can be inefficient due to wide variations in the solids content and size distribution of the feed. The poor efficiency has an adverse impact on plant performance (product recovery, concentrate quality and throughput capacity), and on operating costs (power consumption, water usage and reagent consumption).

Design improvements are needed to correct inefficiencies associated with conventional hydraulic separators. Compared with a conventional classifying machine, the CrossFlow design combines the use of an improved feed injection system and simplified water distribution system. This makes it possible to increase both the separation efficiency and throughput capacity, while eliminating mechanical problems associated with existing designs.

Operating demands, including power, water and maintenance, are expected to be significantly lower for the CrossFlow design when reporting on a per ton of concentrate basis because of higher throughput capacity. The HydroFloat separator , a novel air-assisted hydraulic concentrator , is an innovative process that combines the flexibility of a flotation process with the high capacity of a density separator. The machine"s unique design features will make it ideal for recovering very coarse particles that are too large to be upgraded by existing froth flotation processes.

Fine particle classification is practiced at essentially all mineral and coal processing operations. Therefore, the entire industry is expected to benefit from the industrial research work outlined in this project. The proposed work will initially focus on only phosphate, mineral sands, and coal-related applications. However, the technological improvements will positively impact many other mining related applications.

These goals will be achieved through two phases. In Phase I, these new technologies will be further developed through systematic pilot-scale testing of key design and operating variables at three industrial sites. In Phase II, the technologies will demonstrate improved performance capabilities in field trials conducted at one of the industrial sites, using a production-scale prototype. Data from the pilot-scale and prototype tests will be used to develop simulation programs for process scale-up and to develop optimized high-efficient flowsheet.

Upon successful completion of Phase I, the industrial team members will evaluate the feasibility of upgrading existing processing circuits and/or installing new processing circuits based on the projected benefits. Virginia Tech and the University of Kentucky will assist with flowsheet design and projected processing performance, utilizing the simulator developed during Phase I of this project. The sand maker manufacturer will provide the design and engineering functions to scale up the unit for commercial production and will also manufacture the production-scale unit. As such, we will take a leading role in the long-term commercialization efforts for these new hammer crusher technologies.

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